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Progress of basic concepts and activities for protecting the environment
Progress of environmental protection activities
Environmental protection action plan
Environmental management system
Working to prevent global warming
Activities to reduce the environmental impact in production processes
Working toward a recycling-based society
Investments for environmental protection
Contributing to environmental protection through our products
About eco-materials
The Basic Law to Promote the Formation of a Recycling-based Society was enacted in 2000, and there is an increasing call for curtailment of waste products, expanded reutilization, and improved recycling. Nisshin Steel promotes the use of slag and other byproducts of its own production processes as a resource for recycling, as well as the use of byproducts from other industries as a resource for steelmaking, thus actively working for the formation of a recycling-based society.
Generation and recycling of byproducts
The byproducts generated from a manufacturing site include slag, dust, sludge, and waste oil. We are promoting the effective use of metal-containing substances as raw materials for steel, and slag whose main component is lime or silica as a natural-resource substitute for cement raw materials, roadbed materials, and aggregate for civil engineering projects. Blast furnace cement, which has blast furnace slag as a raw material, is designated as a "specified procurement substance" under the Green Purchasing Law. We have achieved a nearly 100% recycling rate for slag, and 87% for other materials, and we continue to promote its further effective use.
Notes: Slag: A rocky substance that is the gangue component of ore that arises when a metal is melted and refined, or what arises when byproduct limestone is melted.
Dust: What is recovered from an exhaust gas dust collector, mainly iron oxide, etc.
Sludge: The mud-like substance, consisting mainly of metal oxides, etc., that remains after treatment of plant waste water.
   
Changes and plans for the final disposal amount
  The Recycling Law, etc. calls for the planned limitation of the occurrence of byproducts and the promotion of recycling measures, and our company is taking on the challenge of reducing the annual final disposal amount by 75% by 2010, taking 1990 as the base year.
 
 
Recycled product recognition
Taking up "the safeguarding of natural resources" as one item of environment management policy at the Shunan Works, the entire facility is developing activities to reduce the quantity of byproducts that arise and to recycle them.
These efforts for the recycling of slag were recognized in February 2003, with registration as a "Yamaguchi Prefecture recognized recycled product".
   
Recycling process for byproducts
  The slag, dust, and sludge that are the main byproducts of the Kure Works and Shunan Works has an iron content of from 15% to as much as 65%. Iin order to reuse them as steel raw materials, we have installed recycling plants within these manufacturing works and have set up a recycling system. This has resulted in achieving a recycling rate of almost 100%. The dust recycling plant (which went into operation in 1983) at the Kure Works and the MRS (raw material pre-treatment process, which went into operation in 1975) at the Shunan Works process the byproducts generated within these works so as to efficiently recover the iron in subsequent processes, evidencing our early initiatives toward building a recycling process. And a refractories recycling center for recycling scrap bricks went into operation in 2006.
 
Refractories recycling center
   
Sales activities based on a steel slag products sales manual
 
Sales management of steel slag products
In selling steel slag products, sales activities are carried out according to a salesman's manual prepared along the lines of the "Guidelines for the control of steel slag products" prepared by the Steel Slag Association, to ensure that customers use steel slag products appropriately, taking full advantage of their properties.
   
Recycling of generated products    Shunan Shigyo Co., Ltd.
  In the manufacture of stainless steel sheets, paper is interleaved between the steel sheets to prevent any scratching in the rolling and finishing processes. Ordinarily, repeatedly used interleaving paper is discarded, but this company recycles such used material as raw material for making interleaving paper for metal.
 
Inserting interleaving paper in to a stainless steel coil
 
 
 

Progress of basic concepts and activities for protecting the environment
Progress of environmental protection activities
Environmental protection action plan
Environmental management system
Working to prevent global warming
Activities to reduce the environmental impact in production processes
Working toward a recycling-based society
Investments for environmental protection
Contributing to environmental protection through our products
About eco-materials
 
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